We are proud to introduce the latest cutting-edge foundry equipment from our esteemed partners, offering state-of-the-art features and advancements that push the boundaries foundry industry, enabling our customers to achieve unprecedented levels of precision and efficiency.
For several decades DISA serves world’s foundry industry with cutting edge moulding technologies. When in middle 60’s company introduced DISAMATIC vertical moulding, it has been real break-through in then foundry habits.
DISAMATIC moulding method became soon preferred for high and mid volume casting production. Many innovations have been introduced by DISA that improved basically all aspects of green sand moulding process. One stays however unchanged – DISAMATIC unbeatable for its performance, quality and manufacturing economy.
DISA’s moulding product portfolio comprises moulding lines for ferrous and non-ferrous foundries:
– vertical (DISAMATIC®)
– match plate (DISA MATCH) and
– horizontal (DISA FLEX) green sand moulding systems
For many customers the company provides complete integrated foundry lines which, in addition to the moulding technology platforms, include complete solutions for:
– sand plants
– conveyor systems
– cooling drums and shake-out systems
– cleaning solutions (filters and dedusting)
– CIM modules
A long-standing tradition of innovation, reliability and commitment to providing its customers with competitive business value, results in DISA today enjoying the trust and loyalty of leading foundries all over the world.
Ambitious foundries are on a digital journey. The goal? Learning from their data to enhance operations and productivity. DISA and Monitizer® support you every step of the way. With our flexible, scalable Industry 4.0 solution, you can unlock insights that strip out costs, defects and downtime from your process. Monitizer’s digital modules are based on decades of foundry expertise and proven to perform in the toughest environments. Backed by DISA’s global support network, Monitizer helps you turn your data into value.
As your digital journey evolves, Monitizer® grows along with you. You can extend its features quickly and easily to fit your needs Start by collecting and monitoring machine data locally, then expand to a global view. Report and analyse, understand every part of your process and start improving. With Monitizer, you can make rapid, profitable digital progress.
INDEFUNSA S.A.L. is a Spanish company that develops its main activity in the design and manufacture of machinery for foundry and various installations. Founded in 1965 and with more than 50 years of experience, INDEFUNSA is in continuous contact with the needs of our clients. Our commitment to the research and the development of new solutions, enable us to carry out projects in various sectors of the industry. Our company is made up of a team of professionals with extensive experience in the design and manufacture of machinery for the foundry, experience that we put at the service of our clients, to satisfy their needs, adapting us to their production demands. Productive means. Our company INDEFUNSA counts on 8.000 m2 of covered facilities and has more than 40 CNC machines. Our constant commitment to innovation and technology results in that, every year, we invest in machinery to adapt ourselves to the changing needs of the market. We also assemble and manufacture our machines in our facilities, subjecting them to the most demanding quality tests.
Defining and framing ProserviceTech is not an easy task because, despite the constant growth of the last 20 years, the PASSION for foundries and their processes is still our main drive.
We have passed on a visceral passion to all our co-workers together with the idea that every problem must be analyzed from all angles and that complexity generates opportunities.
Over the years our customers have proposed increasingly varied and complex problems that ProserviceTech has transformed into products and knowledge.
ITACA, born 20 years ago as a thermal analysis software, has evolved continuously over time. ITACA today is an open 4.0 project that brings together machines and systems, new sensors, management software, latest generation algorithms and, from 2021, also consumables.
Since 2002, ProserviceTech has been actively involved in the forefront of development for new solutions to improve all the phases of cores and moulds handling and assembly, including drilling and gluing, encompassing the preparation, application, filtration, and drying of foundry coatings. These products are grouped under the brand ARENA.
A brand new green sand reclamation plant based on an efficient thermo-mechanical system to “clean” all the sand grains from the main impurities, avoiding the formation of excess fines, resulting from years of research and design deriving from the Prosevice experience.
During Inoculation process, it is important to consider not only the metallurgical quality of the iron, but also the quality of the inoculant flow.
ITACA Vision is the process control system developed to analyze and control the in-stream inoculation process, measuring the amount and distribution of the inoculant particles on the iron stream for each mold.
Overlay ration synchronization
ITACA Vision quantifies, frame by frame, the quantity of inoculant introduced in the iron flow, together with start and stop delay in terms of 1/10 sec. Was the inoculant present and in the correct amount? Was the inoculant flow correctly synchronized with the iron flow? With ITACA Vision you can easily have an answer to these questions.
Fully integrated into foundry process
ITACA Vision has its own internal database that contains all the control ranges for each casting. When it is connected to the pouring devices, ITACA Vision automatically changes the working ranges according to the casting in production. ITACA Vision can be synchronized with other equipment based on PLC, database, csv file.
But not only!
Through the “Remote ITACA Vision Control”, it is possible to use the alarms detected by the system to warn the operator through additional lights or acoustic signals, or directly to stop the pouring line avoiding any other pouring with errors!
Force inoculation with iron leakage Alarm
Many foundries prefer to “correct” a problem in production with a temporary solution that allows them to conclude production and move the maintenance intervention to a better moment. For this reason, have been developed a feature that activates the “Start Inoculator” when ITACA Vision detects iron flow during a phase of mould forwarding. In this way, the first iron that fills the new mould will not miss the inoculation.
Iron not detected alarm
To increase the reliability of the system, necessary in a Foundry environment, it has been introduced the alarm that switches on if the camera doesn’t see the cast iron flow during the pourings.
In this way, any condition of interruption of the Camera’s line of vision is immediately solved.
The pouring process is influenced by various factors which can cause possible casting defects. The pouring temperature is one of these key factors. By monitoring the temperature, the possibility of defects such as cold junction, sintering and cementite are reduced. ITACA Pyro was developed to assist foundries by continuously monitoring the iron temperature during the pouring process. Continuous measurement is important because the foundry must understand what is happening with each mould and not just have an approximate idea, averaged over a batch or a period of time.
ITACA Stream is a high-precision system for in-stream late inoculation, to add a controlled amount of inoculant into the iron flow during the pouring of the mould, equipped with a stepper motor dedicated to pipe rotation. Every step of the motor makes the pipe move 0.038 mm (considering 1 m pipe). It can be easily installed.
ITACA Stream is ProService’s answer to late in-stream inoculation equipment. Suitable for both new installations and to replace existing inoculators. As part of the ITACA Family, it is integrable with ITACA Vision and ITACA X.
Dynamic flowrate adjustment with real pouring time
Connection with pouring systems for synchronization with stopper, stop of the line and automatic management of the inoculant flowrate in the function of the real pouring time.
The inoculation needs to be a precise percentage of the casting weight, as pouring time can change, working with a fixed flowrate can lead to miss dosing.
ITACA Stream offers the possibility to recalculate the flowrate for each new pouring, based on the real pouring time.
MULTISERW (molding and core sand testing equipment)
MULTISERW-Morek is the leading manufacturer of analytical sieves used in quality control laboratories all over the world. All our sieves are made in compliance with national or international specifications. Moreover, each has a declaration of conformity and an individual serial number, which makes it possible to accurately trace its history. Our analytical sieves undergo inspection according to procedures set out in clause 5.2 of the PN-ISO 3310 standard. Each sieve is manufactured in compliance with the most demanding procedures of ensuring quality and using the best materials. The woven wire cloth is inspected during the production process by means of the optical projection method and complex computer scanning techniques. Mesh size measurement and frame dimensions of a sieve ensure that our size and dimensions accuracy standards are conformed to, which is proven by declarations of conformity. Being a manufacturer of laboratory sieves, MULTISERWMorek also provides conformity assessment services of sieves with the standard and calibration services of PCA sieves (ILAC-MRA), which confirm conformity of our sieves to the PN-ISO 3310-1 and the PN-ISO 3310-2 standards.