New equipment
We are proud to introduce the latest cutting-edge foundry equipment from our esteemed partners, offering state-of-the-art features and advancements that push the boundaries foundry industry, enabling our customers to achieve unprecedented levels of precision and efficiency.
LIGHT METALS
GREEN SAND
NO BAKE
DIGITAL SOLUTIONS
DISA
For several decades DISA serves world’s foundry industry with cutting edge moulding technologies. When in middle 60’s company introduced DISAMATIC vertical moulding, it has been real break-through in then foundry habits.
DISAMATIC moulding method became soon preferred for high and mid volume casting production. Many innovations have been introduced by DISA that improved basically all aspects of green sand moulding process. One stays however unchanged – DISAMATIC unbeatable for its performance, quality and manufacturing economy.
DISA’s moulding product portfolio comprises moulding lines for ferrous and non-ferrous foundries:
– vertical (DISAMATIC®)
– match plate (DISA MATCH) and
– horizontal (DISA FLEX) green sand moulding systems
For many customers the company provides complete integrated foundry lines which, in addition to the moulding technology platforms, include complete solutions for:
– sand plants
– conveyor systems
– cooling drums and shake-out systems
– cleaning solutions (filters and dedusting)
– CIM modules
A long-standing tradition of innovation, reliability and commitment to providing its customers with competitive business value, results in DISA today enjoying the trust and loyalty of leading foundries all over the world.
WHEELABRATOR
Wheelabrator is the world leader in surface preparation technology, offering a complete range of airblast, wheelblast and mass finishing solutions.
All three applications of surface preparation (the bringing of an abrasive into contact with a metal surface) are offered by Wheelabrator:
- centrifugal propulsion of the abrasive (wheelblast)
- pneumatic propulsion of the abrasive (airblast)
- immersion in the abrasive (mass or vibratory finishing)
Wheelabrator, as the world’s leading surface preparation company, offers a complete range of equipment, services and parts. Leading companies in the foundry, automotive, aerospace, energy, marine, rail, construction and many other industries have used Wheelabrator Group’s products and services to improve productivity and profitability for over 100 years. With approximately 15,000 active customers in nearly 100 countries, Wheelabrator continues to use the experience of having the largest installed base in the industry to deliver the best solution for the customer.
Designing and installing the equipment is only half of the challenge. Supporting the customer’s machine in the field is the other half. To meet this local support requirement, Wheelabrator created Wheelabrator Plus ‐ the industry’s first standalone local service and parts offer.
Monitizer®
Ambitious foundries are on a digital journey. The goal? Learning from their data to enhance operations and productivity. DISA and Monitizer® support you every step of the way. With our flexible, scalable Industry 4.0 solution, you can unlock insights that strip out costs, defects and downtime from your process. Monitizer’s digital modules are based on decades of foundry expertise and proven to perform in the toughest environments. Backed by DISA’s global support network, Monitizer helps you turn your data into value.
As your digital journey evolves, Monitizer® grows along with you. You can extend its features quickly and easily to fit your needs Start by collecting and monitoring machine data locally, then expand to a global view. Report and analyse, understand every part of your process and start improving. With Monitizer, you can make rapid, profitable digital progress.
ITALPRESSE GAUSS
Since its establishment (in 1969) Italpresse has produced high-pressure hydraulic machines and automatic work cells for die casting process of light alloys.
Italpresse operates worldwide with over 3500 installations and prestigious references, it has maintained its ongoing technological leadership since the 1970s with the introduction of foundry automation and since 2005 with the development of the 2 platen machine.
We build machines and automatic work cells for die casting & gravity casting for light alloys, with a constant focus on excellence, technological innovation, quality and production flexibility. We offer our customers our skills, 45 years of experience, acquired in the most advanced industries worldwide: since our establishment we have exclusively focused on light alloy die casting and gravity casting.
We offer prompt and professional service to ensure that our products always work in the best way and last over time, wherever they are.
We want to attain an even more well established leadership position, increasing our worldwide presence, thus obtaining an even more prestigious market position. We want to become the benchmark in the foundry of light alloys for advanced applications, where innovation is crucial for the creation of cutting-edge technological solutions.
AED AUTOMATION
AED Automation, formerly known as Acheson Industries, is a family owned company located in the south of Germany.
As a vital part of the Wollin group we develop, produce and deliver:
- leading edge spraying systems for casting and forging industries
- cell automation for effective processes
- components, integration systems and turn key systems and processes
Know-How based services and solutions generating synergistic effects are the a core element of our activities.
Our products are well known for best performance and high value. We provide our products and services globally – wherever our customers need us.
INDUCTOTHERM
ARTIMPIANTI
Artimpianti is a world leading manufacturer of complete systems for the complex technology of the aluminium foundry. Our manufacturing facilities are located in Italy, Mexico and India thereby being able to serve multiple continents. Our culture is based on a solid value system that allows us to pursue our strategy while remaining true to our mission and vision.
Foundry technologies:
- Pre-finishing machinery
- Decoring
- Cutting, deburring and brushing
- HPDC automation
- LPDC Automation
- Handling
- Special machines and processes
Industrial automation:
- Robotic handling island
Machining works:
- CNC processing
- Precision measurement by CMM
- Programming
LIANCO
Over 20 years of experience in the automatic finishing of cast iron, steel and light alloy castings, with the ultimate goal of helping foundries all over the world to increase and optimize their production.
We offer automated grinding solutions to improve product quality, reduce production costs, maximize operational efficiency, and protect operator safety.
The solutions are developed, tested and optimized by senior professionals to ensure maximum reliability, safety, efficiency at competitive cost.
We take care of offering complete assistance, from the feasibility study phase to the complete design of the finishing shop, from installation to training, after-sales support, spare parts and continuous improvement of the systems supplied.
MAGALDI
Founded in 1929 in Italy, Magaldi Group is the world’s leading manufacturer of steel belt conveyors to handle materials in severe conditions – including high temperature, abrasive and heavy materials – used in coal-fired power plants, foundries, steel mills, mineral processing plants, cement plants, waste-to-energy plants and solid-fuel power plants, with more than 1,500 installations worldwide.
Magaldi Group’s mission is to design, manufacture and market reliable, high quality systems which are able to provide environmentally sustainable industrial solutions worldwide.
With its headquarters of 2,000 sqm based in Salerno, the Group operates through two production sites located in Buccino (SA), the native town of the Magaldi family. The two factories form a total area of 55,000 sqm, of which 26,000 are covered.
Based on its patented technologies, Magaldi produces highly automated systems able to reduce costs and achieve the highest level of quality in accordance with the principal standards. Its products are distributed worldwide through subsidiaries and licensees.
Magaldi Group operates in three main business areas:
- The Power division
- The Industry division
- The Renewable Energy division
INDEFUNSA
INDEFUNSA S.A.L. is a Spanish company that develops its main activity in the design and manufacture of machinery for foundry and various installations. Founded in 1965 and with more than 50 years of experience, INDEFUNSA is in continuous contact with the needs of our clients. Our commitment to the research and the development of new solutions, enable us to carry out projects in various sectors of the industry. Our company is made up of a team of professionals with extensive experience in the design and manufacture of machinery for the foundry, experience that we put at the service of our clients, to satisfy their needs, adapting us to their production demands. Productive means. Our company INDEFUNSA counts on 8.000 m2 of covered facilities and has more than 40 CNC machines. Our constant commitment to innovation and technology results in that, every year, we invest in machinery to adapt ourselves to the changing needs of the market. We also assemble and manufacture our machines in our facilities, subjecting them to the most demanding quality tests.
VIBROTECH ENGINEERING
Vibrotech Engineering, S.L is a Spanish company that develops its main activity in the design and manufacture of vibrating machinery and installations for foundries and other sectors of the industry.
The company is shaped by a team of highly qualified professionals with deep experience in the design and manufacture of vibrating machinery, experience which we offer to our customers to meet their needs, adapting our work to their production needs.
The more than 20 years of experience, always in close contact with the needs of the general industry as well as our commitment to research and to the development of new solutions, enable us to lead projects in various industrial sectors.
From the delegation in the State of Mexico, composed of offices and warehouses, we provide service to the American continent.
COMETEL
We are a family business with professionalized management and a global outlook, dedicated to the design, manufacture, installation and servicing of turnkey solutions for the transport and processing of scrap metal.
We will do this,
- Offering a customized service, with reliability and assuming the risks analyzed.
- Adapting to the needs of our customers and exceeding expectations in each project.
- We are meeting our agreed commitments with responsibility and effort.
- Striving for excellence, being non-conformists, and continuously improving the image, product, and service of Cometel. In this way, we will gain our customers’ trust, be the reference in the sector and become an attractive company for attracting and retaining talent.
PROSERVICE TECH
Defining and framing ProserviceTech is not an easy task because, despite the constant growth of the last 20 years, the PASSION for foundries and their processes is still our main drive.
We have passed on a visceral passion to all our co-workers together with the idea that every problem must be analyzed from all angles and that complexity generates opportunities.
Over the years our customers have proposed increasingly varied and complex problems that ProserviceTech has transformed into products and knowledge.
Products:
ITACA
ITACA, born 20 years ago as a thermal analysis software, has evolved continuously over time. ITACA today is an open 4.0 project that brings together machines and systems, new sensors, management software, latest generation algorithms and, from 2021, also consumables.
ARENA
Since 2002, ProserviceTech has been actively involved in the forefront of development for new solutions to improve all the phases of cores and moulds handling and assembly, including drilling and gluing, encompassing the preparation, application, filtration, and drying of foundry coatings. These products are grouped under the brand ARENA.
TERRA
A brand new green sand reclamation plant based on an efficient thermo-mechanical system to “clean” all the sand grains from the main impurities, avoiding the formation of excess fines, resulting from years of research and design deriving from the Prosevice experience.
ITACA Vision
During Inoculation process, it is important to consider not only the metallurgical quality of the iron, but also the quality of the inoculant flow.
ITACA Vision is the process control system developed to analyze and control the in-stream inoculation process, measuring the amount and distribution of the inoculant particles on the iron stream for each mold.
Overlay ration synchronization
ITACA Vision quantifies, frame by frame, the quantity of inoculant introduced in the iron flow, together with start and stop delay in terms of 1/10 sec. Was the inoculant present and in the correct amount? Was the inoculant flow correctly synchronized with the iron flow? With ITACA Vision you can easily have an answer to these questions.
Fully integrated into foundry process
ITACA Vision has its own internal database that contains all the control ranges for each casting. When it is connected to the pouring devices, ITACA Vision automatically changes the working ranges according to the casting in production. ITACA Vision can be synchronized with other equipment based on PLC, database, csv file.
But not only!
Through the “Remote ITACA Vision Control”, it is possible to use the alarms detected by the system to warn the operator through additional lights or acoustic signals, or directly to stop the pouring line avoiding any other pouring with errors!
Force inoculation with iron leakage Alarm
Many foundries prefer to “correct” a problem in production with a temporary solution that allows them to conclude production and move the maintenance intervention to a better moment. For this reason, have been developed a feature that activates the “Start Inoculator” when ITACA Vision detects iron flow during a phase of mould forwarding. In this way, the first iron that fills the new mould will not miss the inoculation.
Iron not detected alarm
To increase the reliability of the system, necessary in a Foundry environment, it has been introduced the alarm that switches on if the camera doesn’t see the cast iron flow during the pourings.
In this way, any condition of interruption of the Camera’s line of vision is immediately solved.
ITACA Pyro
The pouring process is influenced by various factors which can cause possible casting defects. The pouring temperature is one of these key factors. By monitoring the temperature, the possibility of defects such as cold junction, sintering and cementite are reduced. ITACA Pyro was developed to assist foundries by continuously monitoring the iron temperature during the pouring process. Continuous measurement is important because the foundry must understand what is happening with each mould and not just have an approximate idea, averaged over a batch or a period of time.
ITACA Stream
ITACA Stream is a high-precision system for in-stream late inoculation, to add a controlled amount of inoculant into the iron flow during the pouring of the mould, equipped with a stepper motor dedicated to pipe rotation. Every step of the motor makes the pipe move 0.038 mm (considering 1 m pipe). It can be easily installed.
ITACA Stream is ProService’s answer to late in-stream inoculation equipment. Suitable for both new installations and to replace existing inoculators. As part of the ITACA Family, it is integrable with ITACA Vision and ITACA X.
Dynamic flowrate adjustment with real pouring time
Connection with pouring systems for synchronization with stopper, stop of the line and automatic management of the inoculant flowrate in the function of the real pouring time.
The inoculation needs to be a precise percentage of the casting weight, as pouring time can change, working with a fixed flowrate can lead to miss dosing.
ITACA Stream offers the possibility to recalculate the flowrate for each new pouring, based on the real pouring time.
GEFOND (Thermoregulation)
Gefond specializes in advanced thermoregulation systems for the die-casting industry. Their innovative solutions are designed to optimize temperature control, enhance energy efficiency, and improve overall process performance.
Gefond’s thermoregulation systems, such as the HPDC by Gefond temperature control units, are based on Greenbox technology and are tailored for light alloy foundries. These systems offer immediate switching between heating and cooling phases, which helps in reducing energy consumption and increasing productivity. The units are also equipped with Perpetuo, an artificial intelligence software for predictive maintenance, which anticipates failures and reduces downtime.
The thermoregulation systems by Gefond include features like independent cooling control for up to 30 circuits, PLC control with a touchscreen display, and MODBUS communication. These systems are designed to meet the needs of Industry 4.0, providing sustainable and integrated solutions for the die-casting, low pressure, and gravity industries.
Gefond’s commitment to innovation and efficiency makes their thermoregulation systems a valuable asset for foundries looking to optimize their processes and reduce operational costs.
Meccanica Pierre
The main Italian specialist and European leader in the technology of trimming and finishing of high-pressure die-castings and castings, as also for castings produced through composite materials such as gmt, lft, lwrt etc.
